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Safety Manual. Revised Edition 2010

Revised Edition 2010

Devices for Moving Loads

2. HAZARDS AND PREVENTIVE MEASURES IN THE HANDLING OF FORKLIFTS

The most common hazards when handling these devices are the following:

  • Loads falling: knocking into stored materials, pallets breaking, faulty loading.
  • Overturning laterally or frontally: excessive load or speed, high centre of gravity of the load, circulating on roads with a slope or unprotected docks.
  • Driver falling out.
  • Collision with other vehicles or objects due to excess speed, excessive load, deficient signalling, cluttered aisles.
  • Other hazards: fires, burns.

Preventive measures:

  • Forklifts can only be handled by authorised drivers.

Only forklifts equipped with the following are to be used:

  • Immobilising brake that allows maintaining the forklift with the maximum load on the maximum permissible slope.
  • Disconnection device that prevents its use by unauthorised persons.
  • Klaxon and acoustic reversing warning.
  • Luminous signals and their own lights.
  • Safety doorway in the case of the load falling or the forklift overturning.
  • Ergonomic seat with anti-vibration system.

As regards loads:

  • Do not exceed the maximum load.
  • Load the payload well and as close as possible to the mast.

As regards circulating:

  • Move the load with the forks close to the ground.
  • Do not exceed the maximum speed permitted in each area or that indicated by the manufacturer.
  • Respect Road Regulations.
  • Do not transport personnel or use the forklift to lift people.
  • If the load is very large and impedes visibility, drive in reverse gear.
  • Do not make simultaneous movements.
  • Always circulate in a straight line on ramps, forward gear up the ramp and reverse gear down, with the mast fully inclined backwards.
  • Wear the safety belt.
  • Always wear a helmet, safety boots with reinforced toecaps, gloves for mechanical work if you have to handle the load, safety goggles when work conditions present a risk for your eyes and ear protectors when the noise level exceeds 80 dB (A).

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